CLEAVE
Cleave
Fiber Optic Center is dedicated to offering the best practices and solutions for manufacturing fiber optic cable assemblies. The step of cleaving, in preparation for polishing, has manual and automated options.
Manual cleaving or scoring the fiber is done with a fiber scribe prior to breaking the fibers away from the ferrule.
Automated cleaving equipment cuts away the majority of the epoxy bead while also cutting through and the fibers. There are two automated cleaving systems. One uses laser cutting technology while the uses a high-speed precision saw technology.
FOC focuses on these three distinct areas to ensure industry leading solutions and best practices including:
FOC helps YOU become more efficient, reduce costs and increase yields.
The FOC team of experts has decades of experience servicing customers with challenges related to cleaving cable assemblies.
We provide the highest quality equipment backed with industry-leading technical support and exceptional customer service. With cutting edge equipment, automation, and process controls.
Critical Areas in the Cable Prep STEP
- Manual Cleaving: Manual hand-tool scribes offer a basic solution without capital expenditure. The manual process requires both a pre-polish procedure securing the fiber from breaking under the tip of the ferrule and skilled operators to produce a fiber cleave height dependent on the epoxy bead size.
- Mechanical Cleaving: Mechanical cleavers require a lower capital investment than the laser cleavers and serve a similar purpose of cutting fibers and epoxy. Due to the mechanical side stress, connectors with single fibers require sufficient support from the epoxy bead to avoid fiber chipping at the edge. The finished result requires medium and fine polish on connectors. Spending less time on the epoxy removal step, reuse of film (less wear), shorter polishing time and predictable time to remove the epoxy provides a more efficient process.
- Laser Cleaving: Laser cleaving allows the elimination of the epoxy removal step, saving more film and process time as well as the possibility of fracturing the fiber endface underneath the ferrule surface. This option requires a large production volume of terminations to justify the capital investment but has the advantage of offering consistent cleave heights of both the fiber and epoxy bead.
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FEATURED PRODUCT
DOMAILLE OPTISABER SINGLE FIBER LASER CLEAVER
The OptiSaber Laser Cleaver is the finest fiber forming machine on the market which increases production yield on multi-fiber (MTP/MPO) and single fiber applications. Significant cost savings and reduction in process variation associated with cracking typical of mechanical cleaving methods. Additional time savings include uniform starting point for less polishing, consistent epoxy removal, elimination of safety concerns (minimize handling of scrap fiber) and reduction in the overall cost of terminations.
FEATURED PRODUCT
COMETX-SI LASER CLEAVING SYSTEM FOR SIMPLEX CONNECTORS
The Cometx-Si enables efficient and quick laser cleaving of the fiber after the epoxy curing step. The cleaving is free of chips and other mechanical cleave problems and also enables much more efficient polishing by eliminating at least 1 diamond polishing step from the standard connector termination process.
FEATURED PRODUCT
PHENIX FIBERSECT MECHANICAL CONNECTOR CLEAVER
The fibersect quickly cuts off the epoxy/fibers protruding from the face of connector ferrules including MTs. First Pass Yield and throughput are improved by minimizing polishing and eliminating the manual cleaving and denubbing steps. The resulting flat cut, very close to the ferrule face, presents the ideal starting point for polishing and improves end face geometry.
FEATURED PRODUCT
DOMAILLE OPTISABER SINGLE FIBER LASER CLEAVER
The OptiSaber Laser Cleaver is the finest fiber forming machine on the market which increases production yield on multi-fiber (MTP/MPO) and single fiber applications. Significant cost savings and reduction in process variation associated with cracking typical of mechanical cleaving methods. Additional time savings include uniform starting point for less polishing, consistent epoxy removal, elimination of safety concerns (minimize handling of scrap fiber) and reduction in the overall cost of terminations.
FEATURED PRODUCT
PHENIX FIBERSECT MECHANICAL CONNECTOR CLEAVER
The fibersect quickly cuts off the epoxy/fibers protruding from the face of connector ferrules including MTs. First Pass Yield and throughput are improved by minimizing polishing and eliminating the manual cleaving and denubbing steps. The resulting flat cut, very close to the ferrule face, presents the ideal starting point for polishing and improves end face geometry. MT ferrules, from 4 to 72 fibers, flat or 8ø can all be cut with ease. The fibersect’s small footprint and battery power provides exceptional portability on the production floor.
FEATURED PRODUCT
COMETX-SI LASER CLEAVING SYSTEM FOR SIMPLEX CONNECTORS
The Cometx-Si enables efficient and quick laser cleaving of the fiber after the epoxy curing step. The cleaving is free of chips and other mechanical cleave problems and also enables much more efficient polishing by eliminating at least 1 diamond polishing step from the standard connector termination process.
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Cleave Blog Articles
Mechanical cleaving removes the human variable, improves your process control: Investigating the Phenix fibersect
When I talk with FOC customers about MT ferrule cleaving in preparation for polishing, we discuss...
Laser vs Mechanical Cleaving MT/Single Fiber Roadshow
With the introduction of mechanical MT cleaving by Phenix FO at OFC 2015 along with the existing...
Fiber Bundle application
Another application that noticed a great advantage using the laser cleaver is fiber bundles. As...
Ribbon Fiber application
With regards to ribbon fiber technology such as MT ferrules a laser cleaver offers a nice even...
Is Laser cleaving suitable for every assembly operation?
QUESTION: Is Laser cleaving suitable for every assembly operation? ANSWER: The investment...
Why is The Phenix fibersect fiber cleaving device referred to as an ‘industry standard’ in some places?
QUESTION: Why is The Phenix fibersect fiber cleaving device referred to as an ‘industry standard’...
Click here to find more technical resources in the Cleaving Solutions Center.
Can’t find an answer to your question? Send us any technical question at AskFOC@focenter.com.
Email us your question and we’ll respond immediately.
Click here to find more technical resources in the Cleaving Solutions Center.
Can’t find an answer to your question?
Send us any technical question at AskFOC@focenter.com.
Email us your question and we’ll respond immediately.
Browse our complete product line for cable assembly production, services, additional fiber applications and specialty applications, by clicking links below.
Cable Assembly Production
Additional Fiber Applications
and Specialty Applications
Browse our complete product line for cable assembly production, services, additional fiber applications and specialty applications, by clicking links below.
Cable Assembly Production
Additional Fiber Applications
and Specialty Applications