When a manufacturer inspects an end-face, is it immediately capped with a plastic dust cap that is not removed again until it is plugged into its final installation location by the installer? 


Yes and in theory, this ensures connectors will be sufficiently clean for installation.  However, there are a number of ways in which the end-face can (and do) become contaminated along the way: 

  • When installing the dust-cap, the manufacturer accidentally touches the end-face with the dust-cap itself, leaving plastic mold-release grease or other contamination.   Since the dust cap is never removed again by the manufacturer, it’s impossible to detect this.
  • In some poorly-designed dust-caps, the interior surface dimensions are such it permits contact with the end-face it is trying to protect, usually leaving a super-contaminated end-face.   
  • During installation, dust caps are removed prematurely, while cables are still being organized / routed, and end-face is exposed, and prone, to contamination.

Answered by AskFOC Technical Team July 17, 2019

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