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QUESTION: 

How can we minimize epoxy material waste and reduce costs?

 

ANSWER:

Recommendations to adjust your epoxy process, which can minimize material waste and reduce costs

Here are two ideas to alter your epoxy-related production process. These process adjustments may help you reduce epoxy waste, streamline your process and, ideally, fabricate a higher-quality product.

  1. Add another operator – As soon as your operator mixes Part A and Part B of the epoxy, he or she is essentially playing a game of Beat the Clock to use the material before its pot life expires. Therefore, it’s vital that the epoxy process be highly organized, swift, and efficient. One way to improve efficiency is to have two operators on your production line, simultaneously dispensing epoxy. Both operators would fill their syringes from one 4-gram package, which offers a lower price per gram. This approach could minimize waste, reduce your epoxy cost, and streamline your fabrication process.
  2. Freeze the unused epoxy for future use – Let’s say you purchase 2.5-gram packages of epoxy and typically use 1½ to 2 grams of each package. The remaining epoxy goes to waste. Here’s an idea: Purchase 4-gram packages (at a lower price per gram), mix and use the epoxy as you normally would, then freeze the remaining epoxy for later use.

 

 

READ THE FULL BLOG ARTICLE HERE: Ideas to adjust your epoxy process: Recommendations to reduce waste (and save money) in your fiber optic cable assembly process

 

ADDITIONAL CONTENT & RESOURCES:

 

 

 

  Answered by AskFOC Technical Team  January 16, 2019

 

 

 

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About FOC Technical Experts

When customers have technical questions, manufacturers often refer them to FOC as the technical expert of their equipment. FOC is resource of the know-how, the actual procedures and processes that go with each piece of equipment. It is the process that determines product meeting specifications on time. Decades of global, practical cable assembly production, fiber applications and specialty applications experience by our technical experts is out there, working daily with our customers, to improve their processes.