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Minimizing Epoxy Material Waste and Reducing Costs

Published: January 16, 2019
, Last updated: September 18, 2025

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QUESTION: 

How can we minimize epoxy material waste and reduce costs?

 

ANSWER:

Recommendations to adjust your epoxy process, which can minimize material waste and reduce costs. Here are two ideas to alter your epoxy-related production process. These process adjustments may help you reduce epoxy waste, streamline your process and, ideally, fabricate a higher-quality product.

  1. Add another operator – As soon as your operator mixes Part A and Part B of the epoxy, he or she is essentially playing a game of Beat the Clock to use the material before its pot life expires. Therefore, it’s vital that the epoxy process be highly organized, swift, and efficient. One way to improve efficiency is to have two operators on your production line, simultaneously dispensing epoxy. Both operators would fill their syringes from one 4-gram package, which offers a lower price per gram. This approach could minimize waste, reduce your epoxy cost, and streamline your fabrication process.

  2. Freeze the unused epoxy for future use – Let’s say you purchase 2.5-gram packages of epoxy and typically use 1½ to 2 grams of each package. The remaining epoxy goes to waste. Here’s an idea: Purchase 4-gram packages (at a lower price per gram), mix and use the epoxy as you normally would, then freeze the remaining epoxy for later use.

READ THE FULL BLOG ARTICLE HERE: Ideas to adjust your epoxy process: Recommendations to reduce waste (and save money) in your fiber optic cable assembly process

 

ADDITIONAL CONTENT & RESOURCES:

 

  Answered by AskFOC Technical Team: January 16, 2019

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About the Author
FOC FAQ Fiber Optic Center has a team of technical experts and marketing strategists with decades of years in the field. This team contributes to the fiber, cable and specialty industries coverage through news, alerts, reports and general media information.
About Fiber Optic Center, Inc.
Fiber Optic Center, Inc., (FOC), is an international leader in distributing fiber optic components, equipment, materials, and supplies known for helping customers make the best cable assemblies in the world for over three decades. Material property consultation is provided by technical experts for lapping film, epoxy, adhesives, optical coatings, and optical plastics during application specific material selection. Technical process expertise is offered in several key technology areas. Specialized expertise includes cable assembly line mastery, fiber broadband field installation best practices, and technical advancements in telecom, datacom, data centers, and hyperscale. Optical cable specification development includes design and quality testing. FOC's impact reaches the network physical capabilities through fiber manufacturing process expertise from preform fabrication and shaping, fiber drawing, and coating requirements for double clad fibers used for high power fiber laser applications to solution doping, vapor phase doping, rare earth chelates and halide recipe consultation. Fiber Optic Center is the preferred choice for the world’s fiber professionals as the industry connection to the most innovative optical products, technologies and technical experts who integrate their manufacturing knowledge and vast experience into customers' worldwide operations. @FiberOpticCntr

For further information contact:
Fiber Optic Center, Inc., 23 Centre Street, New Bedford, MA 02740-6322
Toll Free in US: 800-IS-FIBER or 800-473-4237 . Direct 508-992-6464. Email: sales@focenter.com or fiberopticcenter@focenter.com

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Kathleen Skelton, Director of Strategic Marketing, C: 617-803-3014 . E: kskelton@focenter.com