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Why Outgassing Is a Critical Concern for Users of Adhesives and Coatings, and Requirements Needed

Published: May 8, 2026
, Last updated: May 8, 2026

Outgassing is a critical concern for users of adhesives and coatings, and outgassing data is often a requirement before companies will consider a new adhesive.

Because plastic material exhibits loss in weight due to gaseous emission, testing has been created specific for conditions of heat, vacuum, or both.  

Severe outgassing is a concern for the following reasons:

  • Indicative of decomposition or a change in the structure of a substrate, coating, or adhesive
  • Vapor deposition on a surface that must remain clean to retain its electrical properties
  • Indicative of potential corrosion or surface weakening mechanisms
  • Contamination of the environment the part is used in

CVCM is of particular interest to avionics or optoelectronic applications. It might be indicative that optical parts could become fogged, electrical continuity lost, or some other effect caused by material being deposited where it is not intended.

ASTM E595 is the widely accepted outgassing standard. This testing is run at 125°C (257°F) under a 5 × 10⁻⁵ Torr vacuum for 24 hours. The total weight loss (TML) and condensable volatile material (CVCM) are measured.

 

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Have questions about this FOC Tip?

Contact FOC with questions at: (800) 473-4237 / 508-992-6464 or email: FiberOpticCenter@focenter.com and we will respond ASAP.

About the Author
FOC Tips Fiber Optic Center has a team of technical experts and marketing strategists with decades of years in the field. This team contributes to the fiber, cable and specialty industries coverage through news, alerts, reports and general media information.
About Fiber Optic Center, Inc.
Fiber Optic Center, Inc., (FOC), is an international leader in distributing fiber optic components, equipment, materials, and supplies known for helping customers make the best cable assemblies in the world for over three decades. Material property consultation is provided by technical experts for lapping film, epoxy, adhesives, optical coatings, and optical plastics during application specific material selection. Technical process expertise is offered in several key technology areas. Specialized expertise includes cable assembly line mastery, fiber broadband field installation best practices, and technical advancements in telecom, datacom, data centers, and hyperscale. Optical cable specification development includes design and quality testing. FOC's impact reaches the network physical capabilities through fiber manufacturing process expertise from preform fabrication and shaping, fiber drawing, and coating requirements for double clad fibers used for high power fiber laser applications to solution doping, vapor phase doping, rare earth chelates and halide recipe consultation. Fiber Optic Center is the preferred choice for the world’s fiber professionals as the industry connection to the most innovative optical products, technologies and technical experts who integrate their manufacturing knowledge and vast experience into customers' worldwide operations. @FiberOpticCntr

For further information contact:
Fiber Optic Center, Inc., 23 Centre Street, New Bedford, MA 02740-6322
Toll Free in US: 800-IS-FIBER or 800-473-4237 . Direct 508-992-6464. Email: sales@focenter.com or fiberopticcenter@focenter.com

For media contact:
Kathleen Skelton, VP Marketing, C: 617-803-3014 . E: kskelton@focenter.com