splicingWe tend to receive the same basic questions on the topic of splicing on types, benefits and applications.

 To begin, the standard definition of splicing in optical fiber is the joining two fiber optic cables together. The other, more common, method of joining fibers is called termination or connectorization.  Splicing is most commonly used in the field but has application in cable assembly houses. In field installations, splicing is a faster and more efficient method and is used to restore fiber optic cables when a buried cable is accidentally severed.

 Types of Splicing

There are 2 methods of splicing, mechanical or fusion. Both methods provide much lower insertion loss compared to fiber connectors.

mechanical splicing

 Fiber optic cable mechanicalsplicing is an alternate splicing technique which does not require a fusion splicer.

 A mechanical splice is a junction of two or more optical fibers that are aligned and held in place by an assembly that holds the fiber in alignment using an index matching fluid.  Mechanical splicing uses a small, mechanical splice, about 6cm long and 1cm in diameter that permanently joins the two optical fibers. This precisely aligns two bare fibers and then secures them mechanically.

A snap-type cover, an adhesive cover, or both, are used to permanently fasten the splice.

The fibers are not permanently joined, just precisely held together so that light can pass from one to another.  (Insertion loss < 0.5dB)

Splicing loss is typically 0.3dB.
But fiber mechanical splicing introduces higher reflection than fusion splicing method.

Fiber optic cable mechanical splices are small, quite easy to use, and are very handy for either quick repairs or permanent installations. They are available in permanent and reenterable types.

Fiber optic cable mechanical splices are available for single mode or multimode fibers.



fusion splicing

Fusion splicing, is more expensive but has a longer life than mechanical splicing.  Fusion method fuses the fiber cores together with less attenuation.  (Insertion
loss < 0.1dB)

In the fusion splicing process a specialized fusion splicer machine is used to precisely align the two fiber ends then the glass ends are “fused” or “welded” together using electric arc or some type of heat.  This produces a transparent, non-reflective and continuous connection between the fibers enabling very low loss light
transmission. (Typical loss: 0.1 dB)

The fusion splicer performs optical
fiber fusion splicing in two steps.

  1. Precisely align the two fibers
  2. Generate a small electric arc to melt the fibers
    and weld them together


With proper training, a fiber splicing technician can routinely achieve less than 0.1dB insertion loss
splicing for both single mode and multimode fiber cables.

In addition to lower splicing loss at 0.1dB typical, advantages of fusion splicing include less back reflection.


The common application for splicing is jointing cables in long outside plant cable runs.  This is where a length of a run requires more than one cable. Splicing is generally used to terminate singlemode fibers (by splicing pre-terminated pigtails onto each fiber) but there are other uses.   It is important to note that slicing can be used to mix different types of fiber cables like connecting 48 fiber cables to six 8 fiber cables going to different places.

Additional resources from the FOC team include: 



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The goal of fusion splicing
The goal of fusion splicing is to join two optical fibers end-to-end so that light passing through the fibers is not scattered or reflected by the splice. The splice should be as strong as the intact fiber.
Automation in the connector assembly process is an essential next step

Here’s just one example of successful automation: fusion splicing. The operator preps the fiber ends, puts them into the splicer, and presses a button…

3SAE Fiber Splicing Ultrasonic Cleaner

Designed specifically  for fiber splicing applications. Ergonomic design ensures consistent cleaning results and easy fiber loading..

AFL FSM-70R+ 12 Fiber Fusion Splicer Kit (Cleaver)

Utilizes precision, fixed v-groove technology for splicing ribbon fiber up to 12 fibers, including single fibers. Automated and enhanced user control features to increase splicing efficiency.