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furcation tubing services

Fiber Optic Extrusion and Upjacketing Services

Fiber Optic Center partnership with PrecisionOT/Opticonx
for custom design and manufacture fiber optic cable options


Fiber Optic Center, in partnership with PrecisionOT/Opticonx, offers comprehensive extrusion and upjacketing services for custom fiber solutions. We can work with virtually any fiber type to deliver the solution you require. We specialize in taking a product from concept to design and then through manufacturing. Capabilities include buffering, cabling, and jacketing a variety of fibers.

With extensive manufacturing experience and flexibility, we can custom-design and manufacture fiber optic cables to specific requirements and specifications unique to your application and intended use. This can be done with in-house fibers or customer supplied fibers. Short runs are welcome, and design consultation is available.

Layers inside furcation tubing
 

Available Options and Materials



Fiber Cable Construction

Available Options

 

  • Customer supplied fiber
  • Fiber counts from 1 – 72
  • Fiber types: OM1 – OM5 multi-mode, OS2 singlemode and polarization maintaining
  • Tight-buffered, loose-tube, flat & rollable ribbon and other fiber types
  • UL-listed ONFR and OFNP, LSZH, Indoor/Outdoor jackets
  • Hybrid multi-mode / singlemode constructions
  • Custom coloring and jacket printing

 

Fiber Cable Outer Jacket Tube

Inner Tube Materials:

 

  • 0 = Polypropylene, Borealis BC545MO
  • 1 = PVDF, KYNAR FLEX® 2950-05 Standard Mod, KYNAR FLEX® 2850-00 High Mod
  • 2 = TPE, Hytrel® 6356 standard, also 5556, 7246 or 8238
  • 3 = LDPE (Polyethylene), Borstar® LE8706
  • 4 = Nylon, Vestamid® L2101F Nylon 12

 

TPE Hytrel Inner Tube

Jacket (Outer Tube), Materials

 

  • 1 = PVDF, KYNAR FLEX® 2950-05 Standard Mod, KYNAR FLEX® 2850-00 High Mod
  • 2 = TPE, Hytrel® 6356 standard, also 5556, 7246 or 8238
  • 3 = LDPE (Polyethylene), Borstar® LE8706
  • 4 = Nylon, Vestamid® L2101F Nylon 12
  • 5 = FR-PVC (Flame-retardant Polyvinyl Chloride), 19463
  • 6 = Plenum PVC, FireGUARD® 910A-26-NL or 910A-48-NL
  • 7 = LSZH HFFR TPO (Polyolefin), MtegrityPlus™ 2545
  • 8 = LSZH HFFR TPU (Polyurethane), Extigen HFC 9140
  • 9 = CPE, GEON® Flex 1335 CPE Black
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Contact Fiber Optic Center

508-264-5600
fiberopticcenter@focenter.com
Click here to request a consultation

 

Capabilities


 

 

Contract Manufacturing

Contact Fiber Optic Center for a variety of optical contract manufacturing services to meet customer requirements, including:

  • Custom configuration
  • Private labeling
  • Custom labeling
  • Custom packaging
  • Blind shipping
250/900um Buffered Fiber Inner Construction
 

Important Notes for Upjacketing of customer-supplied fiber:

  • ~50–100m of additional fiber is needed for production (start/stop process).
  • This cabling service is made on a “best effort” basis, meaning that while it is rare, the possibility exists that customer supplied fiber can be damaged or destroyed during the cabling process (due to power outages/fluctuations or extrusion equipment issues).
  • Opticonx cannot assume liability for the cost of damaged fiber.
  • Opticonx cannot replace customer-supplied fiber if a manufacturing problem occurs.
  • If new fiber is supplied by customers, Opticonx will run the job again at no additional cost.
  • Historical failure rate is ~ 1%
 

 

Research Furcation Tubing Materials

Know what furcation tubing material is best for your application


Critical Factors

Tensile load strength for fiber optic cable is a critical factor in avoiding damage to the optical properties of the material and the new furcation tubing center’s best practices were developed around the state-of-the-art fiber optic spoolers with custom tension control and best practice options. These strict practices will ensure healthy individual fibers and end the recent experiences of broken fibers in cables showing no external physical damage.

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Standard Operating Procedure

A Standard Operating Procedure has been developed for the Fiber Optic Center furcation tubing center at their warehouse facility. This SOP includes custom requirements and incoming inspection processes including but not limited to visual inspection, damaged cable identification and spooling best practices. FOC also continues to provide specification details for troubleshooting tight buffer and furcation tubing installation issues.

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Extensive Portfolio

Opticonx’s LightTube™ portfolio is designed for the protection, termination and identification of all types of buffered optical fibers, including loose tube stranded, tight buffered, micro-distribution, loose tube unitube, central tube and ribbon, for direct termination with industry-standard connectors.

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All Furcation Tubing:

Fiber optic furcation tubing comes in various styles to suit specific optical fibers, connections, splicing, and termination configurations. Use our product matrices to quickly identify and compare the right furcation tubing for your project.