Fiber Process Development and Manufacturing: Tips

MCVD Purchase Tip: Compare the 2 Types of Gas Delivery Systems

If you’re entering this market, you may be investigating the two types of systems available: stainless steel and Teflon/glass. Comparing the 2 systems is a fairly hefty subject, so here’s my quick tip: A good way to ensure high yields and reproducibility is to...
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MCVD Tip: Avoid “Undershoot/Overshoot” During the Lathe Deposition Process

It’s essential to program the PID to maintain tube temperature to the desired set-point while avoiding undershoot/overshoot. Here’s an example of an undershoot/overshoot oscillation. Let’s say you set the temperature at 1700 degrees C, but the PID is not...
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MCVD Tip: Identify the Optimum H2/O2 Level to Help Achieve Straight Preforms

Do you have difficulty achieving straight preforms? This is definitely an art and requires some practice. I have found procedures that deliver a reproducible technique. For example, setting the optimum H2/O2 ratio can prevent preform sagging and glass burn-off during...
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MCVD Tip: Master Tube Straightening Techniques

Operating an MCVD is a hands-on activity. This is particularly true for the initial deposition and final tube straightening processes. Over the years, I’ve developed very specific techniques to control the process – and the outcome. Here are some quick...
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MCVD Tip: Use This Flame Polish Tip

Fluorine gas can be introduced to assist with the glass vaporization (internal surface layer removal) to provide a very clean surface for deposition. In addition to the oxygen flow for pressure control, fluorine gas will accelerate glass vaporization at high polish...
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MCVD Tip: Implement This Preform Stretching/Over-Collapse Technique to Increase Yield for Erbium Doped Fiber

Solution doping adds erbium and other rare earths into a glass core. If the ratio of the doped core to the preform outside diameter is too large, undesirable optical properties will be obtained. Correcting the incorrect ratio will also yield more drawn fiber....
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