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Low Outgassing Epoxy and Adhesives Product Comparison Table
Low outgassing adhesives are designed to minimize the release of volatile gases when exposed to heat, reduced pressure, or both. In fiber optic applications, even small amounts of outgassing from adhesives used in connectors can cause contamination, leading to signal loss and reduced reliability. These adhesives are commonly used in fiber optics, aerospace, and electronics where performance in controlled environments is critical.
In aerospace applications, materials are evaluated using ASTM E595, a NASA low outgassing test standard, in which samples are exposed to 125 °C for 24 hours in a vacuum and must meet ≤1.0% Total Mass Loss (TML) and ≤0.10% Collected Volatile Condensable Material (CVCM). In fiber optic applications, adhesive material may be tested in accordance with Telcordia GR-1221, which uses thermogravimetric analysis (TGA) to measure weight loss and to confirm proper cure.
Use the comparison table below to evaluate low outgassing adhesives and identify the right material for your application. If you have any questions, please contact Kelly Barker, Epoxy Expert.
| Product | Adhesive Type | Passes NASA ASTM E595 |
TML* | CVCM** | Curing | Pot Life | Viscosity (cps) | Tg (°C) | Coefficient of Thermal Expansion (CTE) |
|---|---|---|---|---|---|---|---|---|---|
| Optical Adhesive MIL-SPEC and US Navy Approved |
? | ? | ? | Minimum Cure Schedule, by DCS:
|
40 Minutes |
2,000 | 93.5°C | ? | |
| Heat Cure Adhesive for Multimode and Single Mode Terminations | Yes | 0.85% | 0.00% | Minimum Cure Schedule, by DCS:
|
60-90 Minutes |
< 1,800 | 110°C | 70ppm (est. below Tg) | |
| Heat Cure Adhesive for Multimode and Single Mode Terminations | Yes | 0.85% | 0.00% | Minimum Cure Schedule, by DCS:
|
60-90 Minutes |
< 1,800 | 110°C | 70ppm (est. below Tg) | |
| Optical Epoxy | Yes | 0.76% | 0.01% | @ 150°C - 1 Hour | ≤ 3 Hours | 3,000-5,000 | ≥ 90°C | Below Tg: 54 x 10-6 in/in°C Above Tg: 206 x 10-6 in/in°C |
|
| Optical Epoxy | Yes | 0.98% | 0.01% | @ 65°C - 1 Hour | 1-2 Hours | 100-200 | ≥ 65°C | Below Tg: 39 x 10-6 in/in°C Above Tg: 98 x 10-6 in/in°C |
|
| Optical Epoxy | Yes | 0.89% | 0.01% | @ 80°C - 3 Hours | 8 Hours | 225-425 | ≥ 80°C | Below Tg: 61 x 10-6 in/in°C Above Tg: 180 x 10-6 in/in°C |
|
| Optical Epoxy | Yes | 0.70% | 0.01% | @ 65°C - 3 Hours @ 25°C - 7 days |
1 Hour | 800-1,600 | ≥ 55°C | Below Tg: 56 x 10-6 in/in°C Above Tg: 193 x 10-6 in/in°C |
|
| Optical Adhesive | ? | ? | ? | @ 150°C - 1 Hour | 24 Hours | 3,500-5,000 | ≥ 100°C | Below Tg: 51 x 10-6 in/in°C Above Tg: 185 x 10-6 in/in°C |
|
| Optical Adhesive | ? | ? | ? | @ 150°C - 30 Minutes | 4 Hours | 3,000-5,000 | ≥ 100°C | Below Tg: 48 x 10-6 in/in°C Above Tg: 192 x 10-6 in/in°C |
|
| Optical Adhesive | ? | ? | ? | @ 150°C - 1 Hour | 4 Hours | 3,000-5,000 | ≥ 100°C | Below Tg: 34 x 10-6 in/in°C Above Tg: 129 x 10-6 in/in°C |
|
| Optical Adhesive | ? | ? | ? | UV Cure - 2 minutes (320-500nm) | ? | 20,000-30,000 | ≥ 115°C | Below Tg: 41 x 10-6 in/in°C Above Tg: 170 x 10-6 in/in°C |
|
| Optical Adhesive | ? | ? | ? | UV Cure - 2 minutes (320-500nm) | ? | 200-450 | ≥ 115°C | Below Tg: 74 x 10-6 in/in°C Above Tg: 145 x 10-6 in/in°C |
|
| Thermally Conductive, Electrically Insulating Adhesive | Yes | 0.99% | 0.03% | @ 150°C - 1 Hour @ 60°C - 12 Hours |
56 Hours | 4,000-7,000 | ≥ 80°C | Below Tg: 15 x 10-6 in/in°C Above Tg: 64 x 10-6 in/in°C |
|
| Thermally Conductive Adhesive | Yes | 0.56% | 0.00% | @ 150°C - 30 Minutes | 2 Hours | 45,000-65,000 | ≥ 100°C | Below Tg: 21 x 10-6 in/in°C Above Tg: 95 x 10-6 in/in°C |
|
| Optical Epoxy | Yes | 0.89% | 0.01% | @ 80°C - 3 Hours | 8 Hours | 225-425 | ≥ 80°C | Below Tg: 61 x 10-6 in/in°C Above Tg: 180 x 10-6 in/in°C |
|
| Electrically & Thermally Conductive Adhesive | Yes | 0.62% | 0.01% | @ 150°C - 1 Hour @ 245°C - 4 Hours |
2.5 Days | 2,200-3,200 | ≥ 80°C | Below Tg: 31 x 10-6 in/in°C Above Tg: 158 x 10-6 in/in°C |
|
| Optical Adhesive | Yes | 0.54% | 0.02% | @ 150°C - 1 Hour | 24 Hours | 150-300 | ≥ 95°C | Below Tg: 57 x 10-6 in/in°C Above Tg: 210 x 10-6 in/in°C |
|
| Low Shrinkage Epoxy | Yes | 0.37% | 0.01% | Heat Cure: @ 80°C - 30-35 Minutes @ 85°C - 20-25 Minutes |
? 7 Days | 60,000 | 153°C | Below Tg: 25 µm/m/°C Above Tg: 97 µm/m/°C |
|
| Low Shrinkage Epoxy | ? | ? | ? | Heat Cure: @ 80°C - 30-35 Minutes @ 85°C - 20-25 Minutes |
? 5 Days | 86,000 | 184°C | Below Tg: 31 µm/m/°C Above Tg: 77 µm/m/°C |
|
**Collected Volatile Condensable Materials (CVCM)

